Tyre manufacturing

In the tyre industry, efficient management of material flows, the ability to respond to seasonal fluctuations, and optimal utilisation of storage space are key factors in business operations.

Through a combination of automation, software, equipment, and intralogistics expertise, we offer logistics and materials handling solutions designed specifically for the tyre industry that streamline the receipt, storage, picking, and distribution of tyres. The right solutions improve operational efficiency, safety and delivery reliability, even during the busiest periods.

Improve productivity and efficiency at your facility

Your tyre manufacturing processes require safe, efficient, and reliable material flows to support continuous production. From raw materials and component handling to finished tyre storage and shipping, every stage benefits from a well-designed intralogistics solution.

s a complete solutions provider, we analyse your entire intralogistics landscape to help you optimise your operations with the right combination of AGVs, manual forklifts, conveyors, storage solutions, intelligent software and other necessary technology or equipment. By integrating these technologies, you can improve productivity, increase material visibility, enhance safety, and reduce operational costs.

With a consultative approach, industry expertise, and life cycle support, we help you build flexible, future-ready intralogistics operations that continue to perform as requirements evolve

Our solutions are tailored to your facility’s unique processes and material flows. Whether the goal is to automate repetitive transport tasks, improve warehouse efficiency, or connect equipment through software and system integrations, we focus on delivering the most effective solution for the entire operation.

Suitable vehicles for your operation

Discover our range

Automated Reach Truck (ART)

The Automated Reach Truck (ART) is a multipurpose solution designed to lift up to 1600 kg in aisles with free space as narrow as 2.85 m and well-suited to large warehousing operations.With several models available, we can offer solutions tailored to customer needs. New and innovative software and sensor technologies considerably increase load-handling speed, and the 10 m lifting capacity and agile turning radius aim to fulfil the requirements of the most common warehouses and make ART a great companion for other workers and vehicles in the facility.Designed to meet the ISO 3691-4 safety standard requirements and in line with the rest of our offering, ART features several safety features, including safety scanners and residual load monitoring. Safety is complemented by fluency-enhancing accessories, such as the Proximity Detection System (PDS), which improves the coexistence of AGVs, lift trucks, and people in a shared warehouse environment.The unique safety installation creates a dynamic field in the moving direction, which allows the vehicle to turn faster. The residual load monitoring constantly monitors speed, load weight, height, and reach position.During load handling, collision detection ensures the operation is performed efficiently.ART is the winner of the Red Dot Design Award 2025.

Fast and reliable load handling
Agile turning radius
Safe operations with advanced safety scanner setup
Lifting capacity: 10 m
Can operate in 2.85 m-wide aisles
Precise load handling

Conveyor AWT

The Rocla Conveyor AWT AGV is excellent for expanding the functionality of conveyor systems. It operates as an unfixed conveyor that can serve several fixed conveyors and keeps materials flowing. This keeps areas open for forklift and human traffic. The AGV system also leaves the floor space open for easy cleaning and maintenance.Being unfixed allows a flexible application where needed. A fleet of AGVs provides redundancy, making the overall system more resilient to failures. While a conveyor system failure usually suspends all material movement in the process, with the AGV system, the material keeps moving even if one vehicle is non-operational. The AGV system also leaves the floor space open for easy cleaning and maintenance.This Rocla AGV is flexible, with a variable transfer height as well as the vertical conveyor functionality available as options.The Conveyor AWT meets the ISO 3691-4 safety standard requirement. It has comprehensive safety features like 360° safety fields and side clearance monitoring. By signalling its status with lights and sound, this AGV makes the warehouse work safer and more efficient. Other available safety features allow AGVs, forklifts and people to work together in shared spaces.

ExpandS the functionality of conveyor systems
Operates as an unfixed conveyor
Can serve several fixed conveyors
Variable transfer height as an option
Load capacity: 2 x 2,500 kg
Keeps operating area open for both human and forklift traffic
Transfer height of up to 950 mm

Counterbalance AWT

The Counterbalance Automated Warehouse Truck is perfect when your facility needs to use storage floor space optimally, or when your pallet transportation or warehouse calls for push-back and drive-in racks. It is a suitable AGV in a wide range of applications, given its lifting height of up to 8.4 m and permitted loads of up to 2,500 kg. This vehicle is compatible with drive-in racks and suitable for push-back racks. It is also an ideal solution for gravity-flow racks. Due to its structure, the Counterbalance AWT is optimal in applications where support legs, otherwise known as straddle options, cannot be used.The Counterbalance AWT meets the ISO 3691-4 safety standard requirement. It has comprehensive safety features like 360° safety fields and side clearance monitoring. By signalling its status with lights and sound, this AGV makes the warehouse work safer and more efficient. Other available safety features allow AGVs, forklifts and people work together in shared spaces.

Ideal for applications where support legs (straddle options) cannot be used
Loads of up to 2,500 kg
Compatibility with drive-in racks
Lifting capacity: 8.4 m
An ideal solution for gravity-flow racks
Suitability for push-back racks

Automated Compact Truck (ACT)

The Automated Compact Truck (ACT) is ideal for heavy-duty lifting in narrow spaces. With a strong hydraulic unit, ACT can lift heavy loads up to 6 m in aisles as narrow as 2.6 m. ACT is developed with optimal automation in mind. This means harmonious interaction between AGVs and manual operations, with all systems seamlessly communicating and sharing tasks.The vehicle's touchscreen is highly responsive, with fast haptics and excellent visibility from different angles. With instructive colour-coded information, the information is conveyed quickly and clearly. LED fins on both sides of the vehicle serve as turn signals and indicate the state of ACT from a distance, improving communication with warehouse personnel.ACT meets the ISO 3691-4 safety standard requirement. It has comprehensive safety features like 360° safety fields and side clearance monitoring. By signalling its status with lights and sound, ACT makes the warehouse work safer and more efficient. Proximity detection allows AGVs, forklifts and people with tags to detect each other without a direct line of sight, slowing the vehicle down and stopping if necessary.ACT is the winner of the iF Design Award 2024, the Red Dot Design Award 2024 and the Automation Product Innovation of the Year Archie's Award 2024.

Available as forkover and counterbalance
Lifting up to 6 m
Can operate in 2.6 m-wide aisles
Fits in existing warehouse logistics
Responsive user interface
Designed to collaborate with manual operations

Electric Counterbalance FB14-20(C)N2T Series

Smart. Safe. Agile. EDiA EM is a lot of truck in a compact package. Legendary Mitsubishi Forklift Trucks engineering, exceptional ergonomics, and cutting edge technology – like AutoBoost and Sensitive Drive System+ (SDS+) – combine to make EDiA a favourite of drivers and businesses alike.These electric trucks offer unmatched manoeuvrability for efficient, highly productive working with incredibly tight steer angles – including the option of time-saving 360-degree steering on the three-wheel models.The intelligent systems at the heart of the truck work to perfectly match the driver, offering precise, consistent performance that's tailored to the individual operator.

1.4–2.0 Tonnes
48 Volts
AC-power
3 wheels

Electric Counterbalance FB16-20(C)N2 Series

1.6–2.0 Tonnes
48 Volts
AC-power
4 wheels

Electric Counterbalance FB25-35A(C)N Series

Everything about EDiA EX inspires confidence. Our design team worked to build something that's robust yet nimble, technologically advanced yet completely intuitive to control. EDiA gives you confidence to do the job knowing it'll always be up to the task, every time. With four-wheel steering and impressive residual capacities you get big-truck performance that works in tight spaces. And AutoBoost means you'll never feel like you're lacking power.But it's not just about performance, it's about safety too. From the mast to the dashboard to the counterweight, every part has been refined to maximise the driver's all-round view of the task. No gimmicks, just great design. Smart systems work with the driver's capabilities and the current load to adjust the response to the current situation – for example, lifting and lowering is always smooth and steady thanks to the Adaptive Lift Control system.For years our forklifts have been the operator's favourite. With a choice of intuitive control schemes options, different operator modes, a highly adjustable cabin, and countless other features, each operator can have the EDiA EX they want, with a setup that feels completely natural to them the second they sit in the cab. A perfectly tailored setup makes a shift more comfortable, more efficient, and more productive. It's all about inspiring confidence.

2.5–3.5 Tonnes
80 Volts
AC-power
4 wheels

Electric Counterbalance FB40-55(C)N(H) Series

The EDiA XL benefits from revolutionary features designed to give operators greater control than ever before. Electric differential lock provides optimum traction, and Four Wheel Steering ensures better grip and precision handling. EDiA XL is also equipped with AutoBoost for extra speed and power when you need it most.It is well known that if an operator is comfortable they will be more productive. EDiA XL features a rubber-sealed cabin that minimises microvibrations, and the Low Noise Lift is the quietest on the market at only 65 dB. EDiA XL also includes AC and heater options, so temperatures can be adjusted to suit the operator. These features combine to create a stress-free environment where the operator can focus on the task at hand.For optimal handling, EDiA XL has dual joysticks that offer simultaneous lift and tilt functions, as well as Adaptive Lift Control (ALC) for added stability and little chassis movement when lowering loads.EDiA XL has the power and performance to complete any task and overcome every challenge – making it the best alternative to an IC truck. EDiA XL is even proven to have the most efficient energy consumption in its class. So you keep going for longer, with zero emissions.

4.0–5.5 Tonnes
80 Volts
AC-power
4 wheels

Electric Counterbalance FB60-120N(H) Series

As the largest electric models in the Mitsubishi Forklift Trucks range, the FB60-120N(H) electric counterbalance series delivers huge power, with no compromises to performance and precision. Best-in-class acceleration and smart energy use makes for a highly efficient addition to any work site.Each model features a features a rubber-sealed cabin that minimises microvibrations and reduces noise in the cabin, making for a more comfortable, stress-free environment for the driver. Excellent forward visibility and rear cameras make for safer, more confident operation.An ideal alternative to IC engine trucks, FB60-120N(H) series models are the heavy duty workhorses you can rely on. A low overhead guard option is available on all models – even up to 12-tonnes – allowing the truck to be used in container applications for greater fleet flexibility.

6.0–12.0 Tonnes
96 Volts
AC-power

Light Reach Truck RB12-14N3(L)(C) Series

The incredibly nimble SENSiA ES light reach truck balances cutting-edge features with low total cost of operation to deliver high productivity and exceptional value.And with a host of exceptional ergonomic features, it's sure to be a favourite of operators. Adjustable seating, and a choice of adjustable controls make driving feel natural and incredibly intuitive for operators of all sizes.Specially designed for drive-in racking applications, the RB14N3C model keeps the same compact chassis and performance, yet lifts to even greater heights.

1.2–1.4 Tonnes
48 Volts
AC-power

Reach Truck RB16-25N3(H)(S)(X) Series

A universal reach truck that works exactly how your operators would design a reach truck. It's a big claim. But with the control choices, the adjustability and ergonomics, the performance, the high visibility, the exceptional safety features and more as standard, plus a wide range of optional enhancements, we think you'll see it's a claim we don't make lightly.With lift heights of up to 12 metres, you'll always have a clear view on the load thanks to our MaxVision masts. It maximises visibility, while remaining exceptionally stable. This is a series that prides itself on going that extra step and always in the most efficient way possible.And while it houses a smart brain, its exterior is tough and highly robust, making it ideal for incredibly intensive operations. Combine that with legendary reliability and low total cost of operation and you'll see why we think so highly of it.

1.6–2.5 Tonnes
48 Volts
AC-power

4-way Reach Truck RBM20-25N3 Series

The highly ergonomic SENSiA EX four-way reach truck is smart, flexible, and can deal with long or bulky goods with ease.Equally capable of handling long loads and standard pallets, the SENSiA EX offers lift heights up to 9.7 metres. As it's four-way and can carry long loads sideways, aisles can be kept to a minimum, allowing you to maximise storage space.With a long battery life and a suite of operator-focused features available, it makes lengthy shifts a breeze for both truck and driver. Exceptional all-round visibility and stability aides allow operators to work with greater confidence and safety. Combined with a top speed of 13 km/h this makes for an incredibly efficient and productive truck.

2.0–2.5 Tonnes
48 Volts
AC-power

Pedestrian Stacker SBP10-16N3(I)(R)(S) Series

The compact AXiA ES stacker range has the shortest chassis on the market, allowing it to work in extremely narrow aisles so you can get the most out of your storage space.Unaffected by dirt, debris, dust and water thanks to its sealed protective chassis and waterproof components, the AXiA ES will work dependably indoors or out with minimum maintenance.AXiA ES offers two operating modes. ECO mode is suitable for new operators as it limits speed for smooth movement. PRO mode supports faster speeds for optimum performance and productivity.For operation on ramps and uneven floors, initial lift (i) models are the best choice. A straddle leg version is available for handling bottom-boarded pallets up to a width of 1200 mm. Foldable platforms for occasional ride-on use are available on the 1.2 to 1.6 tonne stackers. Controls are located on both the left and right sides of the market-leading ErgoSteer tiller head, making the truck safer and easier to operate, with less fatigue over a shift.

1.0–1.6 Tonnes
24 Volts
AC-power

Platform Stacker SBV/SBF12-16N3(I)(S)(R)(S) Series

The compact and versatile AXiA EM 1.25 and 1.60 tonne platform stacker series is the perfect choice for high level stacking applications, order picking, and transport operations in narrow spaces.The series is available in foldable platform models with optional sidebars for use in narrow spaces, fixed platform rear entry models for fast operations where maximum operator protection is required, and fixed platform side entry models for easy on-off access on both sides for picking applications. There are also wide straddle models available to allow greater flexibility in pallet handling, including closed and specialised carrier material. These models also enable the use of a variety of special handling attachments e.g. spikes, clamps, rolls, etc. AXiA EM has a sturdy 4-point chassis where the drive system is designed to increase traction and stabilisation proportional to the load. This keeps the truck consistently stable for safe, productive performance and confident operation.Plus, a choice of modes (Easy, ECO & PRO) allows users of all skill levels to work to the best of their abilities. An extensive range of mast models are available with AXiA EM to ensure the truck is aptly suited to the application. Duplex masts offer lift heights from 2690 mm to 4200 mm, while Triplex masts deliver lift heights from 4350 mm to 5400 mm.An optional Initial Lift allows AXiA EM to serve as a double pallet handler for greater efficiency, with exceptional ground clearance for ease of use on uneven floors. AXiA EM has a built-in Li-ion battery for fast opportunity charging, making it the ideal stacker to support intense 24/7 operations that demand maximum uptime.

1.25–1.60 Tonnes
24 Volts
AC-power

Stacker SBR12-20N2(I)(S) Series

If you are looking to maximise the efficiency of your warehouse space, stand-in stackers may be the perfect choice for you. Combining minimal dimensions, a tight turning circle, and excellent operator protection, they offer an affordable and flexible alternative to a full VNA solution. By keeping the driver completely — and safely protected — within the truck, they can manoeuvre in much smaller aisle width.Wide straddle models are available with lower profile forged forks to allow greater flexibility in pallet handling, including closed and specialised load carrier material. These models also enable the use of a variety of special handling attachments e.g. spikes, clamps, rolls, etc.Designing a warehouse around stand-in stackers is up to 35% more efficient from a space point of view compared to pedestrian stackers, typically lowering the cost per pallet position by a third. The compact profile also potentially allows for two-way traffic in aisles vs a reach truck, allowing for increased productivity.And standing is the most efficient position for an operator from a working point of view, easily allowing them to frequently step on and off throughout a shift. There is ample space to work while still offering excellent all-round protection while working, and by being entirely within the truck they are better protected against collisions.

1.2–2.0 Tonnes
24 Volts
AC-power

Stacker SBS16-20N2(I)(S) Series

The AXiA EX sit-on stacker is a flexible and cost-effective choice for stacking and internal transport in warehousing, manufacturing, and anywhere else safe, productive stacking is required. Platform stackers are more commonly used for these tasks but with an aisle width (AST) requirement of 2.8 m (vs 2.5 m on the AXiA EX) and lift heights of only 5.4 m (vs 7 m for the AXiA EX), it's easy to see where the sit-on stacker presents an opportunity to make much better use of space. Many companies use reach trucks for stacking tasks, but they may be over specified for the task. For these jobs the AXiA sit-on stacker makes an excellent low-cost alternative.Wide straddle models are available with lower profile forged forks to allow greater flexibility in pallet handling, including closed and specialised load carrier material. These models also enable the use of a variety of special handling attachments e.g. spikes, clamps, rolls, etc.If greater use of space is required, its compact design also makes it a viable and affordable alternative to building a warehouse expansion or implementing a full, complex VNA solution.Easy maintenance, high performance, long service intervals, and Mitsubishi Forklift Trucks reliability make for a powerful package. Add the initial lift option to double the pallet handling capability and you could see productivity soar.

1.6–2.0 Tonnes
24 Volts
AC-power

Stacker SBR12N2TF Series

Stand-in stackers are an ideal choice when looking to maximise the efficiency of your warehouse space. Combining minimal dimensions, a tight turning circle, and excellent operator protection, they offer an affordable and flexible alternative to a full VNA solution. AXiA XL models all feature telescopic forks for flexible and versatile use, from handling longer loads to working with double deep racking setups.With double deep stacking, four pallets can be stored between each pair of aisles, allowing for a much more optimal use of space. Storage cost per square meter is reduced by up to 17% and the number of pallet locations increases by 25–30%.And standing is the most efficient position for an operator from a working point of view, easily allowing them to frequently step on and off throughout a shift. There is ample space to work while still offering excellent all-round protection while working, and by being entirely within the truck they are better protected against collisions. This working position also makes all-around visibility much better.Easy maintenance, high performance, long service intervals, and Mitsubishi Forklift Trucks reliability make for a powerful package.

1.2 Tonnes
24 Volts
AC-power

Stacker SBS12N2TF Series

AXiA sit-on stackers are a flexible and cost-effective choice for stacking and internal transport in warehousing, manufacturing, and anywhere else safe, productive stacking is required. Platform stackers are more commonly used for these tasks but typically have lower maximum lift heights.AXiA XL models with telescopic forks enable more flexible handling of long loads and work with double deep racking setups. Double deep racking stores four pallets between aisles, reducing storage cost per square meter by up to 17% and increasing pallet locations by 25–30%.Many businesses will also use reach trucks for stacking tasks where even a light reach truck may be over-specified for the job. If the work requires lifting to 7 m or less, the AXiA sit-on stacker makes for an excellent low-cost alternative.Easy maintenance, high performance, long service intervals, and Mitsubishi Forklift Trucks reliability make for a powerful package.

1.2 Tonnes
24 Volts
AC-power

Pedestrian Power Pallet PBP16-20N3(R)(E) Series

Developed for non-stop performance in the most challenging environments, PREMiA ES pedestrian power pallet trucks help you go the distance. Thanks to its sealed protective chassis and waterproof components, PREMiA ES is unaffected by dirt, debris, dust, and water, working dependably indoors or out with minimal maintenance.PREMiA ES models have an exceptionally short, compact chassis for working in very narrow aisles, allowing maximum storage density. Its market-leading lift height and linked castor wheels ensure stability when operating on ramps, loading docks and uneven surfaces.The truck offers two operating modes: ECO mode is suitable for new operators as it limits speed for smooth movement, while PRO mode supports optimum performance and productivity.

1.6–2.0 Tonnes
24 Volts
AC-power

Platform Power Pallet PBV/PBF20-25N3(R)(S) Series

The PREMiA EM range is available in three variations: foldable platform, fixed platform rear entry, and fixed platform side entry. Each truck is available in either 2 tonne or 2.5 tonne capacities. All trucks feature a heavy-duty chassis in 3 sizes: mini, junior and senior to suit all battery requirements. The mini chassis is also the shortest on the market.The patented DriveSteady system ensures outstanding drive wheel pressures, excellent shock absorption and side stability when cornering – making PREMiA EM a milestone power pallet truck.The ergonomically shaped, best-in-class ErgoSteer tiller head features easily accessible controls that allow the operator to manoeuvre the truck comfortably, safely and intuitively, keeping their focus on the job at hand.Within PREMiA EM, connectors and sensors are sealed to protect from dust, water and debris, enabling long service intervals, less maintenance and maximum uptime.

2.0–2.5 Tonnes
24 Volts
AC-power

Double Pallet Handler PBV/PBF20N3D(R)(S) Series

The PREMiA EM double pallet handler is built for highly demanding work where performance and precision are key. It's available in both fixed platform and folding platform configurations with fast acceleration and drive speeds, and market-leading lifting and lowering speeds. The initial lift feature allows for higher ground clearance when needed and allows for the transportation of stacked pallets, doubling productivity, and reducing the time needed to move them from A to B.It's an ideal choice for pallet transfer work in busy logistics terminals, industrial warehouses, and for loading and unloading vehicles thanks to a host of cutting-edge features. Market-leading lifting and lowering speeds means the time per pallet moved stays as low as possible, giving a much lower total cost of operation. Robust construction and legendary Mitsubishi Forklift Trucks reliability means it can stand up to the most strenuous shifts and keep uptime at a maximum.But high performances and long shifts aren't achived if the operator isn't at their best. The patented DriveSteady and TractionPlus systems ensure outstanding drive wheel pressures, excellent shock absorption and side stability when cornering, making for a smoother, safer ride throughout. The best-in-class ErgoSteer tiller head makes operation simple, comfortable, and intuitive for operators, keeping them fully focused on the task in hand.And with the option of drive speeds up to 12.5 km/h, the PREMiA EM DPH is truly a warehouse powerhouse.

2.0 Tonnes
24 Volts
AC-power

Power Pallet PBS20-30N2 Series

Ideal for internal transport, production area and cross-docking applications, the 2.0–3.0-tonne PREMiA EX power pallets are a smart, safe, and cost-effective choice. With performance and throughput at such a high level, even low-intensity operations benefit from a faster ROI compared to platform power pallets.Pedestrian and foldable-platform power pallet trucks are often the standard choice for these tasks, but due to their design, this usually comes at the cost of a higher turning radius. The sit-on design of PREMiA EX keeps the operator completely within the truck. Not only does this ensure they are protected by the chassis and optional overhead guard, the design allows for a much more compact chassis, saving floor space with an AST of 2.5 m. This means you can make much more efficient use of valuable warehouse space.With high travel speeds, long service intervals, easy maintenance, exceptional reliability, intuitive controls, and excellent ergonomics and driver comfort, the PREMiA EX sit-on power pallet truck is the perfect choice to boost productivity.

2.0–3.0 Tonnes
24 Volts
AC-power

Power Pallet PBR20-30N2 Series

For horizontal transport over medium-to-long distances, ensure your operators have the comfort and safety benefits of a stand-in power pallet. The ergonomic controls, comfortable operator compartment, and easy entry and exit make longer shifts stress-free and far less fatiguing for the driver.The stand-in power pallet design contains the operator completely within the truck, keeping them protected by the chassis. The stand-in concept also allows for a highly compact footprint. Along with the incredibly tight turning circle, this makes narrower aisle layouts much more feasible.Engineered for optimum efficiency, with high acceleration and fast travel speeds, PREMiA EX offers operators consistently smooth, stable performance. And with straightforward servicing and legendary Mitsubishi Forklift Trucks reliability, PREMiA EX will keep downtime to a minimum.

2.0–3.0 Tonnes
24 Volts
AC-power

Frequently Asked Questions in the Tyre Manufacturing Industry

AGVs excel in repetitive, predictable flows like pallet transport, and staging to docks, while human workforce is better suited for more creative and added-value tasks.

While our AGVs also excel at clear handoff points such as conveyors, pick/put stations, when introducing automation for the first time you can start with high-volume, stable routes for the fastest ROI and leave the rest to human operators.

The number of vehicles needed required is determined by the transport frequencies, travel distances, and overall material‑flow demands in your process. Every facility is different, which is why fleet sizing is always project‑specific.

At Logisnext, we analyse your transport matrix, peak‑time workloads, and layout constraints to define the optimal fleet type and size, ensuring high availability, balanced utilisation, and the best return on investment. This is a core part of our expertise, and we develop the right solution together with you.

Not all processes can and should be automated, and we recommend the optimal automation approach, which combines human flexibility and intelligence with AGV controllability and reliability.

Our experts can analyse your processes and design a solution tailored to your needs.

Moreover, Rocla AGVs can be introduced step by step. By doing so, the new system can be integrated without upheaval, and teams can adapt and learn as they go.

While it may sound efficient to handle every load with a single AGV type, in practice it often delivers better performance, and better return on investment, to dedicate each AGV model to the load types it’s designed for. By allowing AGVs to specialise, you gain higher reliability, more consistent handling quality, and smoother logistics flow.

The total number of vehicles needed typically remains almost unchanged, because the overall material flow stays the same. Instead, you get a system that’s optimised, predictable, and ready to support continuous production with minimal disruption.

Yes. Rocla AGVs can be effectively used for handling finished tyres, especially when pallets are stored in racks. This type of warehousing is well suited to automated transport and can deliver reliable, repeatable material flow.

Stacking tyre pallets in buffer lanes. However, it can be more challenging. In many facilities, the shipping area has very intensive, highly dynamic material flows within a limited space, which may make full AGV automation less feasible without layout changes.

That said, AGVs can still add significant value in many parts of the process. For example, transporting finished tyre pallets over longer distances, such as between production and a remote warehouse, is often highly efficient and cost‑effective with AGVs.

In many cases, existing cassettes have been designed for towing rather than fork handling. Towing can be challenging to automate, as it typically requires manual intervention at some point in the process, making the return on investment less favourable for a fully automated solution, and you might want to consider a mixed fleet approach instead.

However, if the cassettes can be lifted and handled safely with forks, modifications are usually not needed. In those situations, a Rocla AGV Solution integration can be straightforward, enabling a smooth transition to automated material handling.

In most tyre‑building environments, an operator is still required to place the cassette into the Tyre Building Machine (TBM) and to position the used cassette on the floor for the Rocla AGV to pick up. These steps are typically part of the TBM operator’s normal duties, regardless of whether the material flow is automated.

Beyond these touchpoints, no additional operator involvement is needed, AGVs themselves do not require an operator. When the cassette‑handling process and system interfaces are fully integrated with the AGV solution, the rest of the workflow can run fully automatically, improving safety, consistency, and overall efficiency.

Yes. Rocla AGVs are well‑proven in handling heavy loads at high rack levels, offering reliable and precise performance in automated storage environments. Racking is also a highly cost‑effective way to optimise your layout, giving you immediate access to all cassettes while significantly reducing the floor space required.

With the right AGV solution, rack‑based handling can greatly improve efficiency, safety, and overall material flow in your production or warehouse operations.

In an automated material‑handling environment, AGVs don’t make production or material‑priority decisions themselves. Instead, the intelligence sits in your host system, whether that’s an ERP, MES, or WMS. These systems determine exactly which cassette needs to go where based on production schedules, inventory status, and real‑time operational needs.

The AGV system then receives these transport tasks automatically and carries them out with precision. This approach keeps all critical production logic centralised, while enabling Rocla AGVs to deliver fast, accurate, and traceable movements across your plant or warehouse.

By combining smart host‑system control with reliable AGV execution, you get a seamless and scalable automation solution that supports efficiency, safety, and continuous flow, without adding complexity to your shop floor.

Yes. Rocla AGVs are designed for continuous, round‑the‑clock operation. In tyre manufacturing environments, AGV fleets are typically engineered for 24/7 performance, ensuring consistent and reliable material flow throughout all production shifts.

Of course, AGVs also need time for battery charging, battery exchange, and scheduled maintenance. During these short periods, the vehicle is temporarily out of operation, but this is fully factored into the fleet‑size dimensioning. By designing the system correctly, the workflow remains uninterrupted even while individual AGVs recharge or undergo routine servicing.

The result is a highly dependable automation solution that supports continuous production, improves safety, and reduces manual handling, all while keeping material movements predictable and efficient.

Rocla AGVs are highly effective in several key areas of tyre‑manufacturing logistics. The most suitable processes include:

Compound pallet logistics: Efficient transport within the mixing area and from mixing warehouses to semi‑component processes. These pallet flows are typically uniform, repetitive, and ideal for AGV automation.
Component cassette transport and feeding: Moving cassettes from component manufacturing and warehouse areas to tyre‑building machines (and returning empty cassettes to production) is another strong match for AGVs. These flows are predictable, continuous, and benefit greatly from automated, traceable movement.

Together, these applications allow AGVs to improve safety, reduce manual handling, and deliver stable, optimised material flow throughout tyre‑production facilities.

Implementing an AGV system is typically a long‑term strategic investment, and in tyre manufacturing, it often delivers strong financial benefits. Tyre‑plant material flows are highly consistent, load types are predefined, and transport distances are usually long, all ideal conditions for efficient, automated logistics.

Because AGVs can operate with minimal empty driving and without labour‑related variability, the operational costs often become significantly lower than those of manual handling, provided the surrounding processes support automation.

When the system is properly designed and integrated, the return on investment (ROI) is usually very strong; otherwise, these projects simply wouldn’t be implemented. In many cases, Rocla AGVs deliver long‑term savings, improved safety, better process stability, and increased uptime, making them a compelling choice for tyre‑manufacturing logistics.

In most cases, yes. We can determine the compatibility once we have a clear understanding of your load. Typically, through photos, dimensions, weights, and handling requirements.

Rocla AGVs are engineered as modular, customisable solutions, and we can adapt our standard models extensively to create a tailor‑made configuration for specialised loads or unique process requirements.

That said, in the tyre industry, the loads to be transported are often highly standardised, and in many cases even identical across manufacturers. This means we can quickly assess suitability and confirm whether your application fits directly within our proven AGV solutions.

For AGV‑based material handling, several intermediate‑storage solutions can be used effectively, each with its own advantages:

ASRS (Automated Storage and Retrieval Systems)

ASRS is often the most straightforward and efficient solution to integrate with AGVs. It provides excellent space utilisation, full automation readiness, and highly consistent material flow, making it ideal when throughput and accuracy are critical.

Selective racking

Selective racks offer similar flexibility and accessibility when operated with AGVs. While they may not be as space‑efficient as ASRS, they provide a cost‑effective and adaptable storage option, especially when handling multiple load types or mixed inventory.

Floor buffers

AGVs can also operate with floor‑buffer storage. However, compared with manual handling or forklift‑operated buffers, space efficiency is typically lower due to the need for clear drive aisles and safe AGV access. Floor buffers are still viable when processes require simple staging areas or when layout constraints limit racking.

Choosing the right intermediate storage depends on space availability, throughput needs, load characteristics, and the overall automation strategy. With the correct setup, AGVs can support highly reliable and optimised material flow across all these storage types.

The number of AGVs required is determined by the transport frequencies, travel distances, and overall material‑flow demands in your process. Every facility is different, which is why fleet sizing is always project‑specific.

At Rocla AGV Solutions, we analyse your transport matrix, peak‑time workloads, and layout constraints to define the optimal fleet size, ensuring high availability, balanced utilisation, and the best return on investment. This is a core part of our expertise, and we develop the right solution together with you.